Drilling Management Software
HORIZONS

One platform for the whole drill fleet

Horizons is drilling management software designed to give open pit mines and drilling contractors a clear, current view of what is happening across their drilling operation.

Horizons is drilling management software for mines and drilling contractors that need a clear, current view of their drilling operation. The platform is OEM-independent and can be used with any drill brand, including mixed fleets of older and newer machines. It does not depend on machine sensors for its core operational information, which makes it particularly practical in demanding mining environments where sensors, integrations or onboard systems may fail.

Horizons is also lightweight from an infrastructure point of view. It does not require a dedicated OEM software environment or complex additional software infrastructure. Supervisors, engineers, maintenance teams and project managers can access the management interface using standard PCs, while operators enter operational information directly from the drill.

The result is one common operational view across the drilling fleet, regardless of machine brand or onboard technology.

Field-proven drilling software built from the operation up

Sandvik and Epiroc surface blast hole drill rigs

Horizons was born from a drilling optimization project in Ghana, West Africa.

DCA initially developed a manual reporting system
to better understand operational inefficiencies and make drilling information visible across the site. The process then developed into a centralized reporting model. Once the value of the information and reporting structure had been proven in real drilling operations, DCA partnered with a specialized software company to develop it into the Horizons digital platform.

Horizons is therefore field-proven drilling software developed from the drilling operation upwards. Its
functionality is based on the information drilling teams actually need to manage machines, production, delays and preparation activities.

Horizons helps drilling teams:

  • see drilling progress across machines and patterns
  • monitor utilization and mechanical availability
  • identify breakdowns and delays quickly
  • track production and consumable use
  • replace paper-based pre-starts and shift reports
  • improve communication between drilling, maintenance, planning and management
  • maintain operational visibility even when sensor data is unavailable
  • manage mixed drill fleets through one common platform
  • avoid unnecessary dependence on OEM-specific software systems
  • understand what is happening now and what could cause delays next.

Horizons consists of two main interfaces: INSIGHTS and ORIGINS.

INSIGHTS: One view across the drilling operation

INSIGHTS is the central Horizons interface used by supervisors, engineers, surveyors, maintenance teams, project managers and others who need visibility across the drilling operation. It brings information from individual drills together into one operational view.

Through INSIGHTS, users can:

  • create and manage drill patterns
  • monitor drilling progress by machine or pattern
  • see combined rig and pattern production
  • monitor utilization and mechanical availability
  • track rock tool and consumable use
  • see breakdowns, delays and machine status
  • review operational histories
  • follow drilling progress remotely

Instead of waiting for paperwork to be collected and manually compiled after the shift, supervisors and managers can see what is happening across the drilling fleet while the work is still taking place.

Horizons drilling software overview of pits and patterns

ORIGINS: The operator interface in the drill

ORIGINS is the machine-side interface of Horizons.

A tablet is installed in the drill rig and linked to that specific machine ID. The operator uses it to complete the daily pre-start, enter shift information and report what is happening during the shift.

The information is synchronized with INSIGHTS, where it becomes visible across the wider drilling operation.

Operators can record:

  • pre-start condition
  • drilled holes
  • drill pattern progress
  • stand-by time
  • delays
  • breakdowns
  • ground condition observations
  • consumables use
  • other relevant shift information

Because the information is entered directly where the work happens, Horizons removes the need for paper shift reports and greatly reduces the delay between something happening on the drill and the rest of the organization knowing about it.

Sandvik DP1500i surface drill rig

Interested in improving your drilling process with a digital drilling platform?

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Digital pre-start

Machine condition visible from the beginning of the shift

Horizons digitizes the daily drill pre-start inspection.

The operator completes a simple checklist on the machine tablet and can add additional information when required. The results are immediately available to maintenance personnel, drilling supervisors and project management. If a fault is identified, the maintenance team can see it quickly and begin responding.

Horizons also creates a history of reported faults, machine condition and submission times. If a critical Category A fault is reported, the machine can immediately appear as down within INSIGHTS.

This gives maintenance and drilling management a shared, current view of machine condition instead of relying on paperwork moving between departments.

Daily drilling report sofware

From paper shift reports to near-real-time operational information

Horizons also works as daily drilling report software, replacing traditional paper shift reporting with digital reporting completed directly by the driller.

The operator uses the same tablet as for the pre-start and can select drill patterns assigned through INSIGHTS, mark completed holes and record relevant information throughout the shift.

This can include:

  • number of holes drilled
  • pattern progress
  • stand-by time
  • breakdown events
  • delays
  • difficult ground conditions
  • consumables use
  • difficult ground conditions
  • other operational observations

A breakdown entered by the driller becomes visible to maintenance and management through the INSIGHTS machine view. Instead of waiting until the end of the shift — or longer — to understand what happened, operational information becomes available across the organization in near real time.

Horizons drilling software drill pattern progression view

Drill and blast optimization software for better operational visibility

Understand what is happening now and what needs to happen next

Successful blasting starts long before the blast itself. Drilling progress, hole execution, equipment availability, delays and the readiness of the next drill pattern all affect the performance of the wider drill and blast process. Horizons software supports drill and blast optimization by improving visibility and control over the drilling side of the process.

Horizons helps teams understand whether drilling is progressing according to plan, when a drill pattern is likely to be completed, where each rig needs to move next, whether the next drilling location is ready, and whether machine availability or operational delays are putting the schedule at risk.
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This helps connect drilling, planning, maintenance and site preparation rather than allowing each function to work from separate information.
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Traditional reporting is mainly retrospective: What happened during the previous shift? Horizons adds another question: What is happening now, and is something developing that could stop the operation later? Because once drilling time is lost, it cannot be recovered.
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For mines looking for drill and blast optimization software, Horizons strengthens the drilling side of the process by providing the operational visibility needed to identify problems earlier, coordinate the next steps and reduce avoidable delays before they affect blasting and production.

Horizons drilling software view of active drill rigs on pattern

Practical drilling management software for real mining operations

Horizons is designed around the information drilling teams actually need to run the operation.

It works across drill brands. It does not depend on perfect sensor data. It does not require a heavy OEM-specific software environment.

And because it was developed from an actual drilling optimization project, its functionality is based on real operational needs rather than technology for technology's sake.

The objective is simple: One view of the drilling fleet. Better information. Faster decisions. Fewer avoidable delays.

References

We've been happy to serve customers around the world, from Ghana to Australia to Mongolia and beyond.

Read more about the cases!
Check out what we have done for our other customers
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Let's discuss your situation!

Contact us today and let's see together how your mining operations could be optimized for best possible ROI.

CONTACT US
Esa Yrjänä, Managing Director, DCA Systems Ltd.
DCA Systems Ltd..
10 Osae Link
East Legon
Accra, Ghana
info@dcafrica.co

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